Error Fault speed control inching mode of Regioman Press

Error Fault speed control inching mode occured in Regioman press

This error generated due to M drive not getting or processing encoder signal.

Need to do

Check connection.

Check contacts of connector.

Change Encoder.

Change M drive.

Error Rot. speed mon. ink duct roller responded of Regioman Press

This error generated due to reference given to drive for speed of motor is greater than actual speed feedback of motor from encoder. It is reset by acknowledge, if not.

Need to do

    Check the ink duct locking is proper or not.

    Clean the ink duct and roller.

    Check the ink key setting.

    Drive.

    Encoder.

    Motor.

How to Program the Lenze Core Drive in Regioman Press

 Lenze Core Drive Prog. (Reel stand)

Downlaod:-From Card to Drive

1. Switch Off power
2. Take out interbus module and connect lenze card module
3. Switch ON power
4. It shows 0 at the start

5        Yellow and Green LED glows-it means parameter set matches for that Drive

6        To start download program from card to drive-push T1 button until 9 display (hold for 3 seconds)

7        Display starts counting from 9 to 0

8        Display show 0 means procedure finished.

9        Check in software version on HMI. It should be as follows:

Core 1 – 135.5

Core 2 – 135.5

In feed – 121

Arm -      311

  

Upload:-From Drive to Card

1    Switch Off power

2    Take out interbus module, Remove write protection of the card and connect lenze

       card module.

3    Switch ON power

4    It shows 0 at the start

      5    Select  Empty data set by pressing T3 button on the card module,( here 4-9 are empty data sets, so             select any one of them.)

• 4- for Core Drive 1
• 5- for Core Drive 2
• 6-for Infeed Drive

6    To start upload program from drive to card-push T2 and hold for 3 seconds

7    LED starts blinking- it means upload starts

8    After some time LED is idle-it means upload finished

9    Switch Off power and take out Lenze card module and connect interbus module

10  Switch ON power

How to set parameter of Muller Martini Newsgrip Panel ware 2

How to set parameter of Muller Martini Newsgrip Panel ware 1

Panel ware of Muller Martini Newsgrip

Train Revervation By SMS to 139

How to get MMID and OTP

This information you can get from following site http://www.npci.org.in/impsmerpay10.aspx

MCU-3 Motor Control Unit

Brief Description

• INTERBUS local-bus station

• Diagnosis LEDs

• 8 digital outputs 24 V / 0.5 A, electrical isolation from INTERBUS

• Status LEDs for all outputs

• 4 analog inputs, 12 bit, connection of potentiometers

• ID code: 127 dez / 7F hex

• Number of data words: 4

The following diagnosis LEDs serve to indicate the operating state of the INTERBUS at start-up and error

diagnosis:

UL

UL LED green

Monitoring the +5 V supply voltage

CC

Cable Check LED green

Monitoring the remote-bus input cable:

The LED is lit if the cable connection is O.K. and the INTERBUS master not

resetting. In the case of an INTERBUS or power-up reset the LED is inactive.

BA

Bus Active LED green

Indicates cyclic data transmission accross the INTERBUS signal lines.

E

Error LED red

Monitoring the micro-controller: The LED indicates that the micro-controller does not operate duly.

MCU-5 Motor Control Unit

Brief Description

The subassembly provides two mutually independent full bridge control systems for the operation of two

24V-DC motors with a rated current up to 10 A per motor. The motors can be actuated in the pulse-width modulated mode or in continuous operation.

The following diagnosis LEDs serve to indicate the operating state of the INTERBUS at start-up and error

diagnosis:

UL

UL LED green

Monitoring the +5 V supply voltage

CC

Cable Check LED green

Monitoring the remote-bus input cable:

The LED is lit if the cable connection is O.K. and the INTERBUS master not

resetting. In the case of an INTERBUS or power-up reset the LED is inactive.

BA

Bus Active LED green

Indicates cyclic data transmission accross the INTERBUS signal lines.

E

Error LED red

Monitoring the micro-controller: The LED indicates that the micro-controller does not operate duly.

MCU-7 Motor Control Unit

Brief Description

• INTERBUS local bus node

• Diagnostics LEDs

• Outputs for 8 synchronous motors 24 V / 2.4 W, electrical isolation from INTERBUS

• Phase-shifting capacitors included

• Status LEDs for all outputs

• 8 analog inputs, 12 bit, only for connecting potentiometers

• ID code: 127 dec / 7F hex

• Number of data words: 8

The following diagnosis LEDs serve to indicate the operating state of the INTERBUS at start-up and error

diagnosis:

UL

UL LED green

Monitoring the +5 V supply voltage

CC

Cable Check LED green

Monitoring the remote-bus input cable:

The LED is lit if the cable connection is O.K. and the INTERBUS master not

resetting. In the case of an INTERBUS or power-up reset the LED is inactive.

BA

Bus Active LED green

Indicates cyclic data transmission accross the INTERBUS signal lines.

E

Error LED red

Monitoring the micro-controller: The LED indicates that the micro-controller does not operate duly.

MCU-2 Motor Control Unit

Brief Description

• INTERBUS local-bus station

• Diagnosis LEDs

• Outputs for 4 synchronous motors 24 V / 25 W, electrical isolation from

INTERBUS

• Power-factor correction capacitors not included

• Status LEDs for all outputs

• 4 analog inputs, 12 bit, connection of potentiometers

• ID code: 127 dez / 7F hex

• Number of data words: 4

The following diagnosis LEDs serve to indicate the operating state of the INTERBUS at start-up and error

diagnosis:

UL

UL LED green

Monitoring the +5 V supply voltage

CC

Cable Check LED green

Monitoring the remote-bus input cable:

The LED is lit if the cable connection is O.K. and the INTERBUS master not

resetting. In the case of an INTERBUS or power-up reset the LED is inactive.

BA

Bus Active LED green

Indicates cyclic data transmission accross the INTERBUS signal lines.

E

Error LED red

Monitoring the micro-controller: The LED indicates that the micro-controller does not operate duly.

MCU-1 Motor Control Unit

Brief Description

• INTERBUS local-bus station

• Diagnosis LEDs

• Outputs for 4 synchronous motors 24 V / 5 W, electrical isolation from      INTERBUS

• Equipped with power-factor correction capacitors

• Status LEDs for all outputs

• 4 analog inputs, 12 bit, connection of potentiometers

• ID code: 127 dez / 7F hex

• Number of data words: 4

The following diagnosis LEDs serve to indicate the operating state of the INTERBUS at start-up and error

diagnosis:

UL

UL LED green

Monitoring the +5 V supply voltage

CC

Cable Check LED green

Monitoring the remote-bus input cable:

The LED is lit if the cable connection is O.K. and the INTERBUS master not

resetting. In the case of an INTERBUS or power-up reset the LED is inactive.

BA

Bus Active LED green

Indicates cyclic data transmission accross the INTERBUS signal lines.

E

Error LED red

Monitoring the micro-controller: The LED indicates that the micro-controller does not operate duly.

How to fill the scholarship form of 7th standard for 2014

First visit the given bellow site

http://www.mscepune.in/gcc/FrmHssOnline.aspx

Bellow form open, filled it and click on submit

After submitting following format appear, Take a print out of bellow form.

I2t protection

The I2t protection keeps track of the motor temperature by monitoring the motor current and computing the over-temperature. Any current above the nominal value will produce a bigger or a smaller, but nevertheless an overheat to the motor, and on the same basis, a current below the nominal value will allow the motor to decrease its temperature for exmaple : down to the ambient temperature in the best case = current zero = motor stopped. While the motor has a current bigger than the nominal current the drive will consider that the motor temperature is increasing and when a certain threshold is reached the protection is triggered.

How to program the stacker PLC ( B&R) from laptop

1. Connect Laptop to B&R PLC at RS port.

2. Open Program as below.

3. D:\Muller Martini\_MM-Software 2009\PST\Revised PST 08052009\PW 4307.7653.4 (2009-05-06)_CD

4. Following windon appears

5. Dobble Click on

6. Following window appears

 7. Click on

 8. Click on Yes to Start programming.

 9. After 76 steps programming has complete.

How to Set Machine and Management IP address of Laptop for Regioman Press

IP Connection for Machine Network

IP Connection for Management Network

How to Install and Setting of Total Commander Software to Take a Back Up of Regioman Press

Install the Total Commander

Open Total Commander

New Window Open and Then Click on FTP

Create New Connection

Fill Details and Password

Double Click to Connect

Disconnect

How to Install and Setting of Putty Software to Access the Regioman Press

Install the Putty

Double Click to Open the Putty

Fill and Click on Save

Double Click to Connect

Putty New Window Open

Procedure of PH Calibration of Technotrans

1. Press and Hold the ? button for 5 sec (Till screen is changed).
2. Press F2, then Press F5.
3. Calibration screen opens at the unit control system.
4. Remove, Clean and dry the PH probe.
5. Immerse the PH probe into buffer solution PH 4.
6. Press F4 to start the calibration, A PH value of 4.0 is displayed.
7. Press the Enter key to confirm the value.
8. Remove, Clean and dry the PH probe.
9. Immerse the PH probe into buffer solution PH 7.
10. Press F4 again, A PH value of 7.0 is displayed.
11. Press the Enter key to confirm the value.
12. Press F4 again to come out of calibration.
13. Press F5- Calibration completed.

How to Latching the Encoder of Motor of Regioman Press

Latching Procedure:

        1. Switch Off M Drive power (24 V) from drive cabinet

        2. Disconnect Encoder connector from M Drive

        3. Hold roller from other side and remove Encoder

        4. Connect New Encoder and encoder connector

        5. Switch ON power

        6. Go to Baudis PC and restart sercos ring (MLC Section)

        7. Go to the Drive cabinet and Connect Calibration keypad

        8. Switch ON test mode for particular drive

        9. On Calibration keypad, orange light indicates no safe stop and green   light indicates safe stop

        10. Press button for Latch position (bottom button) - sound comes and button light starts flashing

        11. After some time press latch button again

        12. After some time light on latch button goes Off –it means latching finished

        13. Switch of the selector switch and remove the calibration panel

How to Reset the BnR Stacter PLC of Muller Martini

1	Switch off Main Switch.
2	Move the Position Switch 2 - (1 to 0 for stacker 1, 3 & others).
	Move the Position Switch 2 - (2 to 0 for stacker 2, 4).
3	Switch On the Main Switch.
4	After Bootup again Switch off the Main Switch.
5	Move the Position Switch 2 - (0 to 1 for stacker 1, 3 & others).
	Move the Position Switch 2 - (0 to 2 for stacker 2, 4).
6	Switch On the Main Switch.
7	PLC now Reseted.

How to Reprogram the Flash Card of Stacker Panel view of Muller Martini

1 Switch Off the Main Switch. 2 Remove the Flash Card into Stacter Panel View 3 Format the Flash Card with Fat system 4 Copy the Saved Program from Laptop to Flash Card. 5 Insert the Flash Card in Stacker Panel View. 6 Switch On the Main Switch. 7 Check the all Parameter (Saved program path D:\Muller Martini\Stacker Panel View of Laptop)

How to Take Back up of Main PLC CP260 of Muller Martini

How to Take Back up of Main PLC CP260 of MM

1. Connect Laptop to PLC using RS-232 cable.

2. Open Download Tool Software that is saved in laptop.

3. Click On Open Project option and select “NGR 3_13.dip” file and press OK.

4. Path for NGR 3_13.dip file :- C:\Daten\MMVZ\DLT\CFG.

5. Set Entry Point as “MainControl”.

6. Set Scheme as “BC_MMVZ_Datamodule_upload_15.31-,38edit_V3”.

7. Click on Set Scheme button and Select Data module upload option from first three options.

8. Press “Set” button.

9. Press Execute button.

10. Computer will ask for disk 3/4.

11. Insert floppy disk ¾ and Press OK .

12. Back up started.

13. All configurations of customer is saved in CONFIG folder in floppy disk ¾.

14. After Back up finished take out the floppy disk.

15. Back up finished.

Downloading Program to Main PLC CP260 of Muller Martini

Downloading Program to Main PLC CP260

1. Connect Laptop to PLC using RS-232 cable.

2. Open Download Tool Software that is saved in laptop.

3. Click On Open Project option and select “NGR 3_13.dip” file and press OK.

4. Path for NGR 3_13.dip file :- C:\Daten\MMVZ\DLT\CFG.

5. Computer will ask for disk drive ¾.

6. Insert floppy disk ¾ and Press OK and wait for next message.

7. Computer will ask for disk drive 4/4.

8. Insert floppy disk 4/4 and Press OK, wait till computer finishes copying data from floppy.

9. Set Entry Point as “MainControl”.

10. Set Scheme as “UserDefined”.

11. Check Interface should be “Local”.

12. Click on Set Scheme button.

13. Select first three options i.e. ( first select and then press mouse right button).

@ Main Control

@ Delivery Unit Controller 1

@ Delivery Unit Controller 2

     Press “Set” button

14. Press Execute button.

15. After pressing Execute button Program downloading starts from computer to PLC. It may take 1 hour(approx.).

What is MLC

MLC- Multi Link Controller

• 1st slot is for Power Unit

• 2nd slot is for CPU

• 3rd slot is for Section-1 Control (Print Unit- 1 to 4)

• 4th slot is for Section-2 Control (Print Unit- 5 to 8)

• 5th slot is empty(here we can add more sections-maximum 6)

Baumuller Drive Loop or Local Loop in Regioman Press

MDS is working as a Master and MDC’s working as Slaves.

MDS is connected to the machine network through Ethernet Communication.

All are connected via sercos ring(optical fiber). Dives are also connected via Redundancy Loop, due to redundancy loop the sercos ring is still working if there is single drive failure.

MDS-G is connected to Folder section and is also connected to the MAN Central Encoder.

Types of Baumuller Drive Controller in Regioman Press

There are 4 Different types of controllers

1. MLC- Multilink Controller

2. MDS-G-MDS with encoder emulation

3. MDS- Main Drive Controller with SDC function

4. MDC- Main Drive Controller

Motor Configuration of Regioman Press

How to Download the Lenze Core and Infeed Drive Program of Reelstand of Regioman Press

Download:- From Card to Drive

1. Switch Off power
2. Take out interbus module and connect lenze card module
3. Switch ON power
4. It shows 0 at the start
5. Select number for particular drive by pressing T3 button on the card module
• 1-Core Drive 1
• 2-Core Drive 2
• 3-Infeed Drive

6        Yellow and Green LED glows-it means parameter set matches for that Drive

7        To start download program from card to drive-push T1 button and hold for 3 seconds

8        Display starts counting from 9 to 0

9        Push T1 again

10    LED starts blinking- it means download starts

11    After some time LED is idle-it means download finished

12    Switch Off power and take out Lenze card module and connect interbus module

13    Switch ON power

14    Check for the loaded set of parameters on the HMI. It should be as follows:

Core 1  – 131

Core 2  – 131

In feed – 121

Arm     –  311

How to Take PPM Server Backup of Regioman Press

A.           From PPM Server to DVD

1.    Click on Maintenance

2.    Click on “ Data Back up”

3.    Select “ Data Back up MOD”

4.    Insert “ Data back up DVD” in PPM Server

5.    Click on “ Start Data Back up MOD”

B.           From PPM Server to FTP

1.    Click on Maintenance

2.    Click on “ Data Back up”

3.    Select “ Data Back up FTP”

4.    Click on “ Start Data Back up FTP”

C.           From DVD to PPM Server

1.    Click on Maintenance

2.    Click on “ Data Back up”

3.    Select “ Data Restore MOD ”

4.    Insert the Data Back up DVD in PPM Server

5.    Click on “ Start Data Restore MOD ”

D.           From FTP to PPM Server

1.    Click on Maintenance

2.    Click on “ Data Back up”

3.    Select “ Data Restore FTP”

4.    Click on “ Start Data Restore FTP”

E.           System Back up (PPM Server to System Back up DVD)

1.    Click on Maintenance

2.    Click on “ Data Back up”

3.    Select  “System Back up”

4.    Insert DVD

5.    Click on “ Start system back up”