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Procedure for Replacement of Turner Bar Encoder of Regioman Press

        1. Switch Off M Drive power (24 V) from drive cabinet
        2. Disconnect Encoder connector from M Drive
        3. Hold roller from other side and remove Encoder
        4. Connect New Encoder and encoder connector
        5. Switch ON power
        6. Go to Baudis PC and restart sercos ring (MLC Section)
        7. Go to the Drive cabinet and Connect Calibration keypad
        8. Switch ON test mode for particular drive
        9. On Calibration keypad, orange light indicates no safe stop and green   light indicates safe stop
       10. Press button for Latch position (bottom button) - sound comes and button light starts   flashing
        11. After some time press latch button again
    12. After some time light on latch button goes Off –it means latching finished
 13. No need to do calibration

 14. Note: Latching is required for Turner bar, Plow folder, Folder Superstructure motors

 15. Switch Off test mode

 16. Remove Calibration keypad
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Manual of Oil Pressure Switch of IFM Make



Setting of Oil Pressure Switch of Units of Regioman Press
--------------------------------------------------------------------
SP1 1,8bar
rP1 0,8bar
OU1 Hno
COF 0
dS1 0
dr1 0
dAP 500
diS d2
Uni bar
1
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Procedure to take back up of UC 100 flash cards of Regioman Press


1.  Connect laptop to machine network

2.  Open Total Commander Software


3.  On the Left side of the window select the particular UC/HMI of
     which backup has to be taken

4.  Highlight right side file path.

5.  Click on Connect to FTP icon in the panel window

6.  New window opens “Connect to FTP Server”

7.  Select Unit number and click on Connect button

8.  All files inside the flash card of UC-100 are displayed on the
     Right side of the window

9.  Select All Files of the flash card (right side) and press  F5 for
     copying

10. New window opens and it asks for storage location for the files

11. Confirm the selected location and press OK

12. Select Overwrite all

13. File copying starts

14. After copying is finished click on Disconnect tab in panel
      window


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Upload and Download Parameter of Lenze 8200 Vector

01 Press right arrow button

02 Press 1<->2 button             Display: 1 flashing

03 Press right arrow button               Display: USER 0001000 flashing

04 Press up arrow button                  Display: ALL 0002000 flashing

05 Press 1<->2 button             Display: 0 0001000 flashing

06 Press up arrow button                  Display: 0 0002000 flashing

07 Press right arrow button               Display: 0 flashing 0002000

08 For Upload:
    
Press 20times up arrow button    Display: 20 flashing 0002000
     
For Download:
     
Press 10times up arrow button    Display: 10 flashing 0001000

09 Press Enter button                         Display: for Upload: Save
                                                                          for Download: Load
10 Restart the drive

Now the follow steps to identify the right motor
  • Make conveyor belt 1 in operating panel
  • After down loading follow these steps:

01 Press Stop button

02 According steps 1 to 5 Up/Download (complete steps 1 to 5 up/down load)

03 Press up arrow button until u gets the parameter 148    Display: 0 0148000 flashing

04 Press right arrow button               Display: 0 flashing 0148000

05 Press up arrow button                  Display: 1 flashing 0148000

06 Press Enter button

07 Start the belt from the DCP-2 panel

08 Press Run button                           Display: The Imp Symbol goes off for ~ 10sec

09 Restart the drive

10 Steps 1-3 again but go to parameter 015 and change from 50 to 87Hz by pressing right
      arrow

11 Restart again

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Manual of Oil Flow Switch of IFM

1
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Setting oil flow switch of units of Regioman Press

- Switch on the oilpump

- Press the right arrow button and hold it on

- LED 9 is on, and after 5sec its flashing

- Release the right arrow button

- Now the switch is set to the right flow

Manual of Air Pressure Switch (NORGREN HERION)

Pressure Switches Series 33D

Setting air pressure switch units regioman
------------------------------------------
SP1 6,05bar
rP1 6,00bar
SP2 5,05bar
rP2 5,00bar


1

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Programming Lenze Drive 9300 Series Main, Aux and Pick Up G2G3G4 by Keypad


  1. Press Program key
  2. Press Left Arrow(user mode) key
  3. Press Up Arrow (code list) key
  4. Press Right Arrow(enter) key
  5. Use Up and Down Arrow keys to see different parameters
  6. To change parameters first go to parameter no. C002
  7. Initially the C002 parameter is always 1. if we want to change the parameters, then first we have to make C002 as 0 otherwise it does not allow to change parameters.
  8. But be careful because once we make C002 as 0, all the parameters in the drive goes to factory set values. i.e. default values
  9. Then go to the parameters we want to change as per our requirement (press “Shift + Program” key for fast switching between parameters)
  10. Press Program key to set new value( set new values using Up and Down Arrow keys)
  11. To save the new value press “Shift + Program” key, then OK message appears on the display.
  12. Again press program key to return to last menu
  13. After changing all  parameters, go to C003 parameter
  14. Make C003 parameter as 1 to save and load all changes we made.

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Downloading Software to PanelWare(PW) of Muller Martini


  1. Remove cable from port-2
  2. Connect RS-232 cable to laptop
  3. Open Download Tool software (installed in the laptop)
  4. Click on OPEN PROJECT option and select “NGR3_PW.dip” file and press OK
  5. Path for NGR3_PW.dip file:- C:\Daten\MMVZ\DLT\CFG
  6. Computer will ask for drive 1/4
  7. Insert floppy disk 1/4 and press OK and wait for next message
  8. Again Computer will ask to load disk 2/4.
  9. Insert floppy disk 2/4 and press OK and wait for the next message
  10. Message-switch off the panel, (disconnect the power supply)
  11. Message-connect the RS-232 cable to port-0 of the panel(connect the cable to port-0)
  12. Message-turn mode switch of the panel to position-6(turn mode switch to position-6 from original position-5)
  13. Message- switch on the panel(connect the power supply)
  14. Message-reset the panel(press reset button on the panel)
  15. New window appears on the screen and it showing
Try connection…….
Start download …… (0%....97%)
(Window will close automatically after download finish)
 wait for the next message
  1. Message-turn mode switch to position-7( turn mode switch to position-7)
  2. Press OK.
  3. Message-press reset button at panel( press reset button and press OK)
  4. New window “Project Wizard” appears on the screen           
  5. In project wizard window select the Application download option and press START button.
  6. New window “State Window” appears on the screen and it will confirm some actions.
    • check cable connected (recheck and press OK)
    • check mode position-7 (recheck and press OK)
    • check press reset button at panel (if reset button was pressed in step no-17 then no need to press it again, press OK)
  7. Communication between computer and panelware starts
  8. Downloading starts.
  9. Wait for 10-20 minutes and next message
  10. Message-Turn Mode Switch to position-5( turn switch to position-5 & press OK)
  11. Message-Press Reset button( Press reset button & press OK)
  12. Green message comes on the Download tool window-it means download application finished successfully.
  13. Then disconnect power and connect port-2 cable and connect power again
  14. Restart the whole system.
  15. Software installation Finished.
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Programming Lenze Drive 9300 Series Main, Aux and Pick Up G2G3G4 by Laptop

TO TAKE BACKUP FROM LENZE DRIVE TO LAPTOP
1Connect LECOM to drive and RS232 cable to Laptop
2Connect 24 Vdc supply to connector no. 39(-) and 59(+)
3Open GDC ( Global Drive Controller) software from desktop
4It starts searching, 'IF not' Press F4 and then F2, select search
5Automatically reading parameter from drive
6Short commissioning 93XX window open
7Select code list
8Select Drive parameters and select write all parameters set to "File"
9Type file name e.g. 05ngr1.GDC and check the saving path.
10Press OK
11Select F4 before quit the program GDC
12Please check saved file in saving path positon.
TO TAKE BACKUP OF LENZE DRIVE AT FOLDER A AND B
1Put jumper in 2 and 3 then connect LECOM 
2Follow above 1 to 12 steps
TO TAKE BACKUP FROM LAPTOP TO LENZE DRIVE
1Connect LECOM to drive and RS232 cable to Laptop
2Connect 24 Vdc supply to connector no. 39(-) and 59(+)
3Open GDC ( Global Drive Controller) software from desktop
4It starts searching, 'IF not' Press F4 and then F2, select search
5Automatically reading parameter from drive
6Short commissioning 93XX window open
7Select Drive parameters and select read all parameter set from file
8Read parameter set from file window open, select the file to be load, press OK
9GDC warning window open, Press Yes, Code list display on window
10Select drive parameters and select write all parameter set to drive
11Warning parameter set transfer window open, Press OK
12Transfer variant selection-parameter set to drive window open
Press exchange unit
13Parametersatztransfer window open
14Start writing parameter to drive, after finish
15Press F4
16Close GDC
17OFF/ON the power of drive
UPLOAD AND DOWNLOAD PARAMETER FROM 2 IN 1 PLC TO PC
1Connect 24 VDC supply to connector no. 3(-) and 2(+)
2Connect cable to RS232 and PC
3Choose program PVI
4Transfer pvi file
5Select execute.
6Downloading starts
7Finish successfully
8Path D:mullermartini\_mm software 2009\2 in 1\2 in 1 transfer
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Upload and Download of Proface Touch Device

SOFTWARE UPLOAD-   FROM DEVICE TO PC
           

  1. CONNECT THE DATA CABLE PC USB PORT COM4 AND DEVICE SOCKET.
  2. GO TO START, PROGRAM, PROFACE, PROPB3C-PACKAGE AND CLICK ON PROJECT MANAGER-PROJECT MANAGER WINDOW OPEN.
  3. GOTO TRASFER AND CLICK ON TRASFER-TRANSFER WINDOW OPEN.
  4. GOTO SETUP AND CLICK ON TRASFER SETTING –TRASFER SETTING WINDOWS OPEN.
CHECK           COMM PORT- COM4
CHECK           SETUP- SELECT THE FORCE SYSTEM SETUP
CHECK IN SEND IMFORMATION – ONLY SELECT GP SYSTEM SCREEN
CLICK OK
  1. SCREEN TRASFER WINDOW OPEN-CLICK OK.
  2. GOTO TRASFER IN TRASFER WINDOW AND CLICK ON RECEIVE.
  3. BROWSE THE FOLDER WHERE YOU WANT TO SAVE THE BACKUP.


SOFTWARE DOWNLOAD-   FROM PC TO DEVICE


  1. CONNECT THE DATA CABLE PC USB PORT COM4 AND DEVICE SOCKET.
  2. GO TO START, PROGRAM, PROFACE, PROPB3C-PACKAGE AND CLICK ON PROJECT MANAGER-PROJECT MANAGER WINDOW OPEN.
  3. GOTO TRASFER AND CLICK ON TRASFER-TRANSFER WINDOW OPEN.
  4. GOTO SETUP AND CLICK ON TRASFER SETTING –TRASFER SETTING WINDOWS OPEN.
CHECK           COMM PORT- COM4
CHECK           SETUP- SELECT THE AUTOMATIC SETUP
CHECK IN SEND IMFORMATION – ONLY SELECT GP SYSTEM SCREEN
CLICK OK
  1. SCREEN TRASFER WINDOW OPEN-CLICK OK.
  2. CLOSE THE TRANSTER WINDOW.
  3. CLICK ON OPEN IN PROJECT MANAGER WINDOW.
SELECT WINDOW OPEN
BROWSE THE BACKUP FILE, WHICH YOU WANT TO DOWNLOAD.
SELECT THE FILE AND CLICK ON OPEN.
  1. GOTO TRANSFER IN PROJEC MANAGER WINDOW-CLICK ON TRANSFER
TRASNFER WINDOW OPEN.
  1. GOTO TRANSFER AND CLICK ON SEND.



HOW TO INSTALL THE PROFACE SOFTWARE IN PC / LAPTOP.

  1. BROWSE THE FOLDER WHERE YOU HAVE SAVED THE PROFACE SOFTWARE.
  2. FIRST INSTALL THE DISK1.
  3. SECOND INSTALL THE PROW729 FOR UPGRATION.
  4. INSTALL THE DATA CABLE DRIVER (GPW-CB03) AND SET USB FORT COM4 FOR CABLE.



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