Procedure to Program the Chuck drive (Reel Stand)

Download-From Card to Drive

1. Switch Off power
2. Take out Interbus module and connect download tool
3. Switch ON power
4. Push Stop
5. Push PRG ( i.e. Program)
6. Push Left Arrow- Display shows user menu
7. Push Up Arrow till display shows Param managm as 7 1
8. Push Right Arrow- cursor goes to 7 1
9. Push Right Arrow- Display shows Code 0002 00 as 0
10. Push PRG to take cursor to 0
11. Using Up key make C002 00 as 10 (at the bottom of display it shows

keypad -> PAR  1-4

12. Push SHIFT+PRG at the same time to start download
13. Display shows Loading….  (Downloading starts)
14. After downloading finished display shows Ready
15. Push PRG
16. Push RUN
17. Switch Off power and take out Download module and connect interbus module
18. Switch ON power.

Upload-From Drive to Card

1. Switch Off power
2. Take out Interbus module and connect download tool
3. Switch ON power
4. Push Stop
5. Push PRG ( i.e. Program)
6. Push Left Arrow- Display shows user menu
7. Push Up Arrow till display shows Param managm as 7 1
8. Push Right Arrow- cursor goes to 7 1
9. Push Right Arrow- Display shows Code 0002 00 as 0
10. Push PRG to take cursor to 0

19. Using Up key make C002 00 as 20 (at the bottom of display it shows

PAR  1-4->keypad

11. Push SHIFT+PRG at the same time to start upload
12. Display shows Saving….  (Uploading starts)
13. After downloading finished display shows Ready
14. Push PRG
15. Push RUN
16. Switch Off power and take out Download module and connect interbus module
17. Switch ON power.

Procedure to access the Machine network from Management Network

1. Connect the Laptop to Printer Ethernet cable at PPM station.

2. Connection of LAN shown at right corner of the laptop and click on it.

3. Click Properties, then Internet Protocol.

4. Enter the IP address and subnet mask as follows

IP Address 10.35.156.20
Subnet mask 255.255.255.0

5. Open PUTTY

6. In the Host name or IP address field enter 10.35.156.21 which is IP address of Console No.1 PECOM Controller.

7. Select SSH and click Open.

8. PUTTY window opens. Enter
Login as : service
Password : service

9. Write telnet –e x 172.25.4.1 for printing unit 1

10. Press the enter button 2 times

11. Window shows <Hindustan_Times_DE1>. Now you are in printing unit 1 UC 100.

12. To go back to management server enter x.

Write FILE to see the content of Flash card. You can copy, delete and do various functions.

Procedure to connect PPM server

1.     Connect the Ethernet Cable of the Printer to the LAPTOP

2.     Open LAN Connection Setup.

3.     Go to the Properties menu

4.     Click Internet Protocol(TCP/IP)

5.     Type IP address as following

 IP address                  10.35.156.20

Subnet Mask             255.255.0.0

6.     Then Click OK.

7.     Go to Start Menu Run  and type cmd ,Then Enter

8.     New Window Opens, Type cd\ and enter

9.     Type ping 10.35.156.111

10.                        If connected ,you will get Reply from 10.35.156.111

11.                        Connect to the PPM server.

Procedure to Copy or Backup 1 GB and 4 GB Flash Cards on PPM Server of Regioman Press

1.   Go to Service Menu in the PPM Server

2.   Enter the password as brx

3.   Remote back up screen opens

4.   Insert the flash card and click restore

5.   Select 1GB or 4GB

6.     Click start and download starts

Procedure to Replacement of Load Cell Measuring Amplifier

1. Disconnect all connectors
2. Remove the load cell measuring amplifier and connect new Amplifier
3. Connect all the connectors
4. Check the position of DP switch and make it similar with the old one
5. Check Filter position-similar with old one
6. Check voltage at terminal no. 16 and 17 and adjust to 10 V by using speise spannung (span pot- located at downside)
7. Check voltage at terminal no 12 and 13 and adjust to 0 V by using Null Punkt ( (pot-located on top)
8. Push White button and check voltage at terminal 12 and 13 and adjust to 5 V by using verstarkung (pot-located in middle)

Procedure to Change the DPO-1 Card of Central Encoder Rack of Regioman Press

1	Switch OFF the supply power.
2	Disconnect the module RTI 3 module.
3	Connect the ROD-3 module.
4	Connect the new DPO-1 card and check the jumper position must be on WRE.
5	Connect the cable to laptop and new DPO module.
6	Switch ON the supply power.
7	Open the Hyper terminal.
8	New connection window open. Type the name and select the COM1.
9	Setting of connection window open.
10	Follow procedure of A of page 2.
11	Press Reset button onthe new DPO-1 module.
12	Display B of page 3.
13	Give the speed 0 5 (5000) on the ROD-3 module by toggle switch.
14	Display C of page 3.
15	Type MONI for selection of program DPO-1, it is necessary.
16	Display D of page 3.
17	SIGNAL-NUMBER : 00 display, then type the 00.
18	SETTING OK? (Y/N) display, then type Y.
19	END display.
20	Press CTRL-E for display press speed.
21	Display E of page 4.
22	Press CTRL-R for reset counter.
23	Display F of page 4.
24	Press CTRL-D for clear reset-counter.
25	Disconnect into Hyper terminal.
26	Switch OFF the supply power.
27	Remove the ROD-3 module.
28	Connect the RTI 3 module.
29	Switch ON the supply power.

Procedure for Replacement of Turner Bar Encoder of Regioman Press

        1. Switch Off M Drive power (24 V) from drive cabinet

        2. Disconnect Encoder connector from M Drive

        3. Hold roller from other side and remove Encoder

        4. Connect New Encoder and encoder connector

        5. Switch ON power

        6. Go to Baudis PC and restart sercos ring (MLC Section)

        7. Go to the Drive cabinet and Connect Calibration keypad

        8. Switch ON test mode for particular drive

        9. On Calibration keypad, orange light indicates no safe stop and green   light indicates safe stop

       10. Press button for Latch position (bottom button) - sound comes and button light starts   flashing

        11. After some time press latch button again

    12. After some time light on latch button goes Off –it means latching finished

 13. No need to do calibration

 14. Note: Latching is required for Turner bar, Plow folder, Folder Superstructure motors

 15. Switch Off test mode

 16. Remove Calibration keypad

Procedure to take back up of UC 100 flash cards of Regioman Press

1.  Connect laptop to machine network

2.  Open Total Commander Software

3.  On the Left side of the window select the particular UC/HMI of

     which backup has to be taken

4.  Highlight right side file path.

5.  Click on Connect to FTP icon in the panel window

6.  New window opens “Connect to FTP Server”

7.  Select Unit number and click on Connect button

8.  All files inside the flash card of UC-100 are displayed on the

     Right side of the window

9.  Select All Files of the flash card (right side) and press  F5 for

     copying

10. New window opens and it asks for storage location for the files

11. Confirm the selected location and press OK

12. Select Overwrite all

13. File copying starts

14. After copying is finished click on Disconnect tab in panel

      window

Programming Lenze Drive 9300 Series Main, Aux and Pick Up G2G3G4 by Keypad

1. Press Program key
2. Press Left Arrow(user mode) key
3. Press Up Arrow (code list) key
4. Press Right Arrow(enter) key
5. Use Up and Down Arrow keys to see different parameters
6. To change parameters first go to parameter no. C002
7. Initially the C002 parameter is always 1. if we want to change the parameters, then first we have to make C002 as 0 otherwise it does not allow to change parameters.
8. But be careful because once we make C002 as 0, all the parameters in the drive goes to factory set values. i.e. default values
9. Then go to the parameters we want to change as per our requirement (press “Shift + Program” key for fast switching between parameters)
10. Press Program key to set new value( set new values using Up and Down Arrow keys)
11. To save the new value press “Shift + Program” key, then OK message appears on the display.
12. Again press program key to return to last menu
13. After changing all  parameters, go to C003 parameter
14. Make C003 parameter as 1 to save and load all changes we made.

Procedure to unlock Register movement of Regioman Press

1.          Connect service laptop to machine network.

2.          Open Telnet session.

3.          Select REGI Press Enter.

4.          Showing E ( element ) Press Enter.

5.          Showing M.

6.          Type U.for unlock.

7.          Select option to unlock. BW- for Bazzel wheel,

                                               SR  - for Lateral movement,

                                               CR – for Circum movment

8.     Only one unlock at one above procedure.

9.     Do same procedure for every BW, SR, CR all couple.