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Baumuller Drive Loop or Local Loop in Regioman Press



MDS is working as a Master and MDC’s working as Slaves.

 MDS is connected to the machine network through Ethernet Communication.

 All are connected via sercos ring(optical fiber). Dives are also connected via Redundancy Loop, due to redundancy loop the sercos ring is still working if there is single drive failure.

 MDS-G is connected to Folder section and is also connected to the MAN Central Encoder.
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Types of Baumuller Drive Controller in Regioman Press


There are 4 Different types of controllers

 1. MLC- Multilink Controller

 2. MDS-G-MDS with encoder emulation

 3. MDS- Main Drive Controller with SDC function

 4. MDC- Main Drive Controller
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Motor Configuration of Regioman Press


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How to Download the Lenze Core and Infeed Drive Program of Reelstand of Regioman Press


Download:- From Card to Drive

  1. Switch Off power
  2. Take out interbus module and connect lenze card module
  3. Switch ON power
  4. It shows 0 at the start
  5. Select number for particular drive by pressing T3 button on the card module
    • 1-Core Drive 1
    • 2-Core Drive 2
    • 3-Infeed Drive
6        Yellow and Green LED glows-it means parameter set matches for that Drive
7        To start download program from card to drive-push T1 button and hold for 3 seconds
8        Display starts counting from 9 to 0
9        Push T1 again
10    LED starts blinking- it means download starts
11    After some time LED is idle-it means download finished
12    Switch Off power and take out Lenze card module and connect interbus module
13    Switch ON power
14    Check for the loaded set of parameters on the HMI. It should be as follows:

Core 1  – 131
Core 2  – 131
In feed – 121
Arm     –  311
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How to Take PPM Server Backup of Regioman Press



A.           From PPM Server to DVD

1.    Click on Maintenance
2.    Click on “ Data Back up”
3.    Select “ Data Back up MOD”
4.    Insert “ Data back up DVD” in PPM Server
5.    Click on “ Start Data Back up MOD”


B.           From PPM Server to FTP

1.    Click on Maintenance
2.    Click on “ Data Back up”
3.    Select “ Data Back up FTP”
4.    Click on “ Start Data Back up FTP”


C.           From DVD to PPM Server

1.    Click on Maintenance
2.    Click on “ Data Back up”
3.    Select “ Data Restore MOD ”
4.    Insert the Data Back up DVD in PPM Server
5.    Click on “ Start Data Restore MOD ”

D.           From FTP to PPM Server

1.    Click on Maintenance
2.    Click on “ Data Back up”
3.    Select “ Data Restore FTP”
4.    Click on “ Start Data Restore FTP”


E.           System Back up (PPM Server to System Back up DVD)

1.    Click on Maintenance
2.    Click on “ Data Back up”
3.    Select  “System Back up”
4.    Insert DVD
5.    Click on “ Start system back up”

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How to Take Data Backup of PPM Server of Regioman Press


1) Go to PPM Server by entering correct Username and Password
i) Username-ppm
ii) Password-ppm

 2) Click on maintenance and select Data Back Up Option

 3) New window opens

 4) Insert PPM Back up disk(side B on top) into DVD Drive

 5) Select System Backup option and click on Start System Backup

 6) Window showing System backup is running….(It may take 20 to 30 minutes)

 7) After backup finished-System Backup finished successfully message appears on the screen

 8) Close the window

 9) Take out disk from DVD drive

 10) For data backup insert DATA Backup disk(side B on top) into DVD drive

 11) Click–Maintenance-Data Backup

 12) Select Data Backup MOD option and click on start Data Backup MOD option

 13) Window showing Data Backup is running…….(It may take 20 to 30 minutes)

 14) After backup finished-System Backup finished successfully message appears
on the screen

 15) Close the window
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Upload Lenze Arm Drive Program From Drive to Flash Card of Reel Stand of Regioman Press


Upload-From Drive to Card
      1.    Switch Off power
2.    Take out Interbus module and connect download tool
3.    Switch ON power
4.    Push Stop
5.    Push PRG ( i.e. Program)
6.    Push Left Arrow- Display shows user menu
7.    Push Up Arrow till display shows Load/Store
8.    Push Right Arrow- Display shows code 0002 00 as 1
9.    Push Up Arrow key and go to parameter C0003 00
10. Push PRG to take cursor down
11. Using Up Key make parameter C0003 00 as 11 (at the bottom of display it shows Save extern option)
12. Push SHIFT+PRG at the same time to start upload
13. Download starts and display shows BUSY
14. After upload finished Push PRG
15. Push RUN
16. Switch Off power and take out Download module and connect interbus module
17. Switch ON power
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Download Lenze Arm Drive Program From Flash Card to Drive of Reel Stand of Regioman Press


Download- From card to Drive
1.    Switch Off power
2.    Take out Interbus module and connect download tool
3.    Switch ON power
4.    Push Stop
5.    Push PRG ( i.e. Program)
6.    Push Left Arrow- Display shows user menu
7.    Push Up Arrow till display shows Load/Store
8.    Push Right Arrow- Display shows code 0002 00 as 1
9.    Push PRG to take cursor down
10. Using Up Key make parameter C0002 00 as 20 (at the bottom of display it shows ext-EEPROM)
11. Push SHIFT+PRG at the same time to start download
12. Download starts and display shows BUSY
13. After download finished Push PRG
14. Push RUN
15. Switch Off power and take out Download module and connect interbus module
16. Switch ON power.
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Infeed Dancer Roller Encoder Sensor Setting of Regioman Press


Replacement of Dancer Roller Sensor

  1. Switch Off Power
  2. Remove Encoder Sensor
  3. Connect new Encoder Sensor
  4. While connecting make sure that the position of new encoder sensor should be zero. ( Red mark on Shaft and outside body should face to face) Place the dancer at the center.
  5. Switch ON power
  6. As soon as the actual value is showing zero tight the sensor body
  7. Go to Setting menu on Touch screen
  8. Select EPC Testing (password-132) and press Enter
  9. Make Test EPC/dancer roller option as EPC_active using +, - keys)
  10. Select EPC dancer infeed option (we can increase or decrease value using +,-)
  11. The actual value of  encoder sensor is always shown in Dancer Infeed option
  12. To change actual value by moving 100% screw on the encoder sensor and check zero setting by increasing or decreasing EPC dancer infeed  value between 0 to 1.5 and also check actual value simultaneously , it should  be in the range of +10 to -10
  13. If the actual value showing out of range it means that the encoder sensor is not at its zero position then try to make its zero position by moving 100% and 0% screws on the encoder sensor, Even if it is not possible to set zero position or the voltage range is till out of range( i.e. +10 to -10) then loosen the encoder sensor and move the sensor body slightly and check actual value. Check by multimeter at terminal 1 & 2 of X6
  14. Check the voltage range, if it is showing within +10 and -10 range then its OK
  15. If it is showing out of range then adjust by moving 0% screw slowly.
  16. As soon as the voltage is within the range, Calibration finished.
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UC 100



The UC-100 (Unit Controller - Model 100) is a self-contained microcomputer system based on the housing system of the MAN Roland interbus subassemblies. The UC-100 contains a powerpack unit, microcomputer + interfaces, interbus master subassembly and interbus interface module.

The computer has the following main features:

1. The powerpack units are electrically isolated DC-DC converters with 24VDC power supply. During power-down the SRAM memory of the microcomputer can be buffered through an integrated battery. The local INTERBUS has its own powerpack unit.

2. The system CPU is based on a MPC857T processor from the Power PC line of Motorola. It has flash EPROM, SRAM, SDRAM as memory media and a Compact Flash Card port.

3. The computer is integrated in the overall press group through an Ethernet LAN network.

4. Other interfaces are 2 x RS-232 and one RS-422 (RxD, TxD with Xon/Xoff protocol).

5. The input/output subassemblies are coupled via field bus interfaces (INTERBUS remote bus and INTERBUS local bus). An INTERBUS master subassembly including a bus terminal is integrated for this purpose.

For diagnostic purposes an LCD diagnostic display as well as a diagnostic interface (RS232) are
available.
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How take a Backup of Hard Disc of Baudie PC


For preparing back up of Hard Disc

  1. Insert the ghost image disc
  2. Reboot the computer
  3. Enter choice : 1
  4. A:\Ghost> ghost – enter
  5. Click O.K.
  6. Go to lokal
  7.  Go to Datentrager
  8. Got to Auf Datentrager < left click>
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Down loading of Parameters in Baumuller Flash Cards

1.      Go to Service in boudies PC.
2.      Go to Up Down Load
3.      Select the particular drive
4.      Confirm with O.K.

After the parameters are down loaded restart the SERCOS.

For Downloading MLC select MLC while downloading

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How to take Back up of Control Desk of Regioman Press


Control Desk Backup

1. Connect the DVD ROM drive to PECOM controller’s USB
2. Put the DVD for control desk of 1 in the DVD ROM drive with side B up
3. Go to INFO and then service menu in the touch screen
4. Select the system backup and press once, new window appears
Insert optical disk 1
5. Click continue and in the window preparing system backup message appears
Installation of LINUX OS in Control desk

1. Connect the keyboard to LSC 620
2. Press reboot button at LSC 620
3. Put the DVD ROM for LINUX OS Side A
4. On the screen Installing Linux appears
5. To continue press<ENTER>
6. In screen message appears as follows
Install system from the list
1………….
2………...
7. Chose the configuration 2 from the list, press 2
8. Press enter and the installation starts. It takes around 30 minutes to complete
9. After install the Linux again put the side A backup software in the DVD ROM. It restores the system backup.
10. It takes about 15 minutes to finish
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How to take Console Backup at PPM Station of Regioman Press



A.           Console Back up in PPM Server

1.    Click on Service
2.    Click Remote Back up
3.    Click on Back up
4.    Select Console “ Choose Back up”
5.    Start Back up

B.           Console Back up in Flash Card (PPM Server to Flash Card)

1.    Click on Service
2.    Click Remote Back up
3.    Click on Restore
4.    Select Console in State
5.    Select 4 GB or 1 GB
6.    Insert flash card (4 GB or 1 GB as selected) server
7.    Start Back up

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Procedure to Program the Chuck drive (Reel Stand)


Download-From Card to Drive

  1. Switch Off power
  2. Take out Interbus module and connect download tool
  3. Switch ON power
  4. Push Stop
  5. Push PRG ( i.e. Program)
  6. Push Left Arrow- Display shows user menu
  7. Push Up Arrow till display shows Param managm as 7 1
  8. Push Right Arrow- cursor goes to 7 1
  9. Push Right Arrow- Display shows Code 0002 00 as 0
  10. Push PRG to take cursor to 0
  11. Using Up key make C002 00 as 10 (at the bottom of display it shows
keypad -> PAR  1-4
  1. Push SHIFT+PRG at the same time to start download
  2. Display shows Loading….  (Downloading starts)
  3. After downloading finished display shows Ready
  4. Push PRG
  5. Push RUN
  6. Switch Off power and take out Download module and connect interbus module
  7. Switch ON power.

Upload-From Drive to Card


  1. Switch Off power
  2. Take out Interbus module and connect download tool
  3. Switch ON power
  4. Push Stop
  5. Push PRG ( i.e. Program)
  6. Push Left Arrow- Display shows user menu
  7. Push Up Arrow till display shows Param managm as 7 1
  8. Push Right Arrow- cursor goes to 7 1
  9. Push Right Arrow- Display shows Code 0002 00 as 0
  10. Push PRG to take cursor to 0
  1. Using Up key make C002 00 as 20 (at the bottom of display it shows
PAR  1-4->keypad
  1. Push SHIFT+PRG at the same time to start upload
  2. Display shows Saving….  (Uploading starts)
  3. After downloading finished display shows Ready
  4. Push PRG
  5. Push RUN
  6. Switch Off power and take out Download module and connect interbus module
  7. Switch ON power.
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Procedure to access the Machine network from Management Network

1. Connect the Laptop to Printer Ethernet cable at PPM station.

2. Connection of LAN shown at right corner of the laptop and click on it.

3. Click Properties, then Internet Protocol.

4. Enter the IP address and subnet mask as follows

IP Address 10.35.156.20
Subnet mask 255.255.255.0

5. Open PUTTY

6. In the Host name or IP address field enter 10.35.156.21 which is IP address of Console No.1 PECOM Controller.

7. Select SSH and click Open.

8. PUTTY window opens. Enter
Login as : service
Password : service

9. Write telnet –e x 172.25.4.1 for printing unit 1

10. Press the enter button 2 times

11. Window shows <Hindustan_Times_DE1>. Now you are in printing unit 1 UC 100.

12. To go back to management server enter x.

Write FILE to see the content of Flash card. You can copy, delete and do various functions.
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