Procedure for Replacement of Turner Bar Encoder of Regioman Press

        1. Switch Off M Drive power (24 V) from drive cabinet

        2. Disconnect Encoder connector from M Drive

        3. Hold roller from other side and remove Encoder

        4. Connect New Encoder and encoder connector

        5. Switch ON power

        6. Go to Baudis PC and restart sercos ring (MLC Section)

        7. Go to the Drive cabinet and Connect Calibration keypad

        8. Switch ON test mode for particular drive

        9. On Calibration keypad, orange light indicates no safe stop and green   light indicates safe stop

       10. Press button for Latch position (bottom button) - sound comes and button light starts   flashing

        11. After some time press latch button again

    12. After some time light on latch button goes Off –it means latching finished

 13. No need to do calibration

 14. Note: Latching is required for Turner bar, Plow folder, Folder Superstructure motors

 15. Switch Off test mode

 16. Remove Calibration keypad

Calibration of Arm Encoder (Near Slip ring) of Regioman Press

1. Switch Off power
2. Remove Encoder and connect new Encoder
3. Switch ON power
4. Bring Arm-1 in front position (Always take Arm-1 in front side every time when we replacing or calibrating sleepering encoder)
5. Place level bottle on Arm-2 side
6. Make proper levelling
7. Go to Setting Menu on the touch screen
8. Select Calibrate Option(password 102) and press enter
9. Select Steps angle encoder option
10. Press Start
11. After pressing start button the value of Steps angle encoder option changes to zero and this is the zero position of sleepering encoder

Encoder Calibration for Folder Baumuller Motor of Regioman Press

Setting of zero position of Folder
1. Remove the knife where it is mentioned as “0” position
2. Fix the gauge
3. Unload the job
4. Press one safe stop near the knife
5. Close all the covers
6. Remove all other stops
7. Connect the calibration panel
8. Select switch 1
9. Remove the safe stop button
10. No green light means no safe stop
11. Press black push button
12. Press the triangle button one time for zero setting. It starts flashing
13. Remove the gauge
14. Release the black push button. Green light should be off
15. Press the triangle button one time
16. Press the triangle button one more time
17. Calibration is completed
18. Fix the knife with 80 N force tool
19. Switch of the selector switch and remove the calibration panel
• If encoder of folder motor (Master) is changed, we have to first latch the encoder with motor by performing latching procedure. Then make zero calibration of folder.
• If encoder of folder motor (slave) is changed, we have to first latch the encoder with motor by performing latching procedure. No need to make folder zero calibration.
• If the folder encoder is changed the zero calibration of folder is required.

Encoder Calibration for Baumuller Motor (PU) of Regioman Press

1. Switch Off the M Drive power, which we want to change or calibrate (Motor or Encoder). Corresponding MCB – 24 VDC
2. Disconnect Encoder connector
3. Remove old Encoder from motor and connect new Encoder
4. Connect Encoder connector
5. Switch ON M Drive power
6. Restart sercos loop from Baudis PC (Not necessary for calibration but do it only if M Drive is out of network i.e. ERROR 1512)
7. Go to Console
8. Load Job
9. Go to production menu and select that particular tower on which calibration is going on.
10. select correct Couple Number
11. If there is 0 showing on the console screen for lateral and circumference motors then no need to make it zero, but if not then run that couple at washing speed and make it zero
12. Unload Job
13. Do mechanical zero setting (Insert Gauge).
14. Make Impression ON
15. After finishing mechanical zero setting check for no Alarms
16. Connect Calibration Tool
17. Switch ON test mode switch (Bottom for lower motor and upper for upper motor)
18. Green light on Calibration Tool indicates Safe Stop and Orange light indicates there is no Safe Stop
19. Push Safe Stop(Black button)  on Calibration Tool-Green light starts flashing
20. Press Down Arrow button once-button light starts flashing
21. Remove Gauge.
22. Remove Impression
23. Release safe stop (Black Button) on Calibration tool
24. Press Down Arrow Key once-there is Alarm Sound
25. Press Down Arrow Key again-button light starts flashing
26. After some time button light goes off
27. Switch Off test mode switch
28. Take out Calibration Tool
29. Press Safe Stop on Print Unit to ensure that nobody can move the motor.
30. Go to Baudis PC
31. Check Aggregate Information of that particular Motor to check parameter 158
32. Parameter 158 is related to encoder position of the motor and it should be 360 degree (only +1,-1 is allowed)
33. Calibration finished.