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Showing posts with label Regioman Press. Show all posts
Showing posts with label Regioman Press. Show all posts

How to unlock the unit registraion

Window Displayed Do
Connect service laptop to machine network
Open Putty and Select particular Unit
Telnet session Press Enter
<Hindustan Times_DE1> Type REGI
<Hindustan Times_DE1>REGI Press Enter
ROOT: restarting 'REGI' (#490000), data at $1cdc800
E=element C=curve D=definitionen G=globaleVariablen P=prot.. S=schu_gi X=debug Q=quit: E  Press Enter
23.09. 02:56:35,91  prohibition for circumferential= stopped/ON   stopped/off
prohibition for sidelay= stopped/ON   stopped/off M=measure, V=move, C=calibrate, R=replace, ?=help Q=quit: M  Press Enter
CR=umfang, SR=seite, CC=diagonal, UU=gesamtumf, IV=farbheber, BW=bildregler, PW=pressluftbildregler
EX=exzenter, PC=walzenverschiebe, %b=prozentwert_bildr, Zb=manu_auto_bildr, Ze=manu_auto_exzenter, PI=PIV
group :  0  Press Enter
lfd.Nr.: 0  Press Enter
show internal data of PRG? (y/n):  Y  Press Y
show internal data of PRG? (y/n): Y Y
number of the printing unit: 1
machine for compressed air=1111 1111   Machine=1111 1111 (65535)   Pressure=1111 1111
Assignement (ext_sender, v_nr, assign_bit):
 72,2,11111111,---;
(all decimal, xxxxx=hex)
gr|ln| STAT|  istw |  solw |  wanf |  wend | akt |progrm_p|pio_tabp|
--|--|xxxxx|-------|-------|-------|-------|-----|--------|--------|
CR  1     0    3,21    3,21    0,00    7,78   -   004614dc 03f1d8a8  delta= 0,00
CR  2     0    4,91    4,90    0,00    7,78   -   004614dc 03f1d8fa  delta= 0,00
CR  3     0    1,94    1,94    0,00    7,78   -   004614dc 03f1d94c  delta= 0,00
CR  4     0    5,60    5,61    0,00    7,78   -   004614dc 03f1d99e  delta= 0,00
CR  5     0    5,16    5,16    0,00    7,78   -   004614dc 03f1d9f0  delta= 0,00
CR  6     0    3,14    3,14    0,00    7,78   -   004614dc 03f1da42  delta= 0,00
CR  7     0    4,56    4,55    0,00    7,78   -   004614dc 03f1da94  delta= 0,00
CR  8     0    3,78    3,77    0,00    7,78   -   004614dc 03f1dae6  delta= 0,00
SR  1     0    1,83    1,83    0,00    4,00   -   004614dc 03f1db38
SR  2     0    3,13    3,13    0,00    4,00   -   004614dc 03f1db8a
SR  3     0    1,60    1,60    0,00    4,00   -   004614dc 03f1dbdc
SR  4     0    3,05    3,05    0,00    4,00   -   004614dc 03f1dc2e
SR  5     0    1,81    1,79    0,00    4,00   -   004614dc 03f1dc80
SR  6     0    3,09    3,09    0,00    4,00   -   004614dc 03f1dcd2
SR  7     0    1,43    1,43    0,00    4,00   -   004614dc 03f1dd24
SR  8     0    2,88    2,88    0,00    4,00   -   004614dc 03f1dd76
BW  3     0   20,99   21,00    0,00   32,00   -   004614dc 03f1ddc8
BW  4     0   19,99   20,00    0,00   32,00   -   004614dc 03f1de1a
            |    A/D-converter  |tole|lock|acti-|run-|
gr|ln|zo|bet| min| max| act| set|ranc|-ed | vity|time|
--|--|--|---|xxxx|xxxx|xxxx|xxxx|----|----|-----|----|
CR  1  1 Baf  27C  DFE  73A  73C    1|  no|  -     95 rp=1d17808 lz=9527 no mean OK
CR  2  2 Baf  27B  E01  9C0  9BD    1|  no|  -     95 rp=1d17920 lz=9527 no mean OK
CR  3  3 Baf  279  E0B  55A  55C    1|  no|  -     95 rp=1d17a38 lz=9563 no mean OK
CR  4  4 Baf  27D  E0D  AD0  AD3    1|  no|  -     95 rp=1d17b50 lz=9563 no mean OK
CR  5  5 Baf  279  DF8  A18  A19    1|  no|  -     95 rp=1d17c68 lz=9515 no mean OK
CR  6  6 Baf  280  DF5  71F  720    1|  no|  -     94 rp=1d17d80 lz=9479 no mean OK
CR  7  7 Baf  27D  DFF  93A  93C    1|  no|  -     95 rp=1d17e98 lz=9515 no mean OK
CR  8  8 Baf  27D  DFE  812  810    1|  no|  -     95 rp=1d17fb0 lz=9515 no mean OK
SR  1  1 Baf  34C  D22  7CC  7CC    1|  no|  -     44 rp=1d180c8 lz=4427 no mean OK
SR  2  2 Baf  353  D1F  AFC  AFE    1|  no|  -     44 rp=1d181e0 lz=4415 no mean OK
SR  3  3 Baf  35C  D2F  74A  74A    1|  no|  -     44 rp=1d182f8 lz=4415 no mean OK
SR  4  4 Baf  35C  D2C  AD7  AD7    1|  no|  -     44 rp=1d18410 lz=4415 no mean OK
SR  5  5 Baf  33C  D33  7BD  7B2    1|  no|  -     44 rp=1d18528 lz=4487 no mean OK
SR  6  6 Baf  347  D2F  AEF  AEE    1|  no|  -     44 rp=1d18640 lz=4463 no mean OK
SR  7  7 Baf  34C  D30  6D6  6D5    1|  no|  -     44 rp=1d18758 lz=4451 no mean OK
SR  8  8 Baf  34C  D2D  A68  A69    1|  no|  -     44 rp=1d18870 lz=4451 no mean OK
BW  3  1 Baf   26  B2B  760  761    2|  no|  -     18 rp=1d18988 lz=1847 no mean OK
BW  4  1 Baf   14  AE6  6D6  6D6    2|  no|  -     17 rp=1d18aa0 lz=1799 no mean OK
------#------
E=element C=curve D=definitionen G=globaleVariablen P=prot.. S=schu_gi X=debug Q=quit: E
IF showing yes then need to Unlock the registraton
Connect service laptop to machine network
Open Putty and Select particular Unit
Telnet session Press Enter
<Hindustan Times_DE1> Type REGI
<Hindustan Times_DE1>REGI Press Enter
ROOT: restarting 'REGI' (#490000), data at $1cdc800
E=element C=curve D=definitionen G=globaleVariablen P=prot.. S=schu_gi X=debug Q=quit: E  Press Enter
23.09. 02:56:35,91  prohibition for circumferential= stopped/ON   stopped/off
prohibition for sidelay= stopped/ON   stopped/off M=measure, V=move, C=calibrate, R=replace, ?=help Q=quit: M  Press U
25.09. 21:40:27,51  prohibition for circumferential= stopped/ON   stopped/off
prohibition for sidelay= stopped/ON   stopped/off M=measure, V=move, C=calibrate, R=replace, ?=help Q=quit: M UCR=umfang, SR=seite, CC=diagonal, UU=gesamtumf, IV=farbheber, BW=bildregler, PW=pressluftbildregler
EX=exzenter, PC=walzenverschiebe, %b=prozentwert_bildr, Zb=manu_auto_bildr, Ze=manu_auto_exzenter, PI=PIV
group :  0 CR Type CR and Press Enter
lfd.Nr.: 0 1 Type 1 and Press Enter
E=element C=curve D=definitionen G=globaleVariablen P=prot.. S=schu_gi X=debug Q=quit: E
move finished:
(all decimal, xxxxx=hex)
gr|ln| STAT| istw| solw|mass.| akt |
--|--|xxxxx|-----|-----|-----|-----|
CR  1     0   206   205  c_mm   - Press Enter
25.09. 21:41:08,16  prohibition for circumferential= stopped/ON   stopped/off
prohibition for sidelay= stopped/ON   stopped/off M=measure, V=move, C=calibrate, R=replace, ?=help Q=quit: U Press Enter
CR=umfang, SR=seite, CC=diagonal, UU=gesamtumf, IV=farbheber, BW=bildregler, PW=pressluftbildregler EX=exzenter, PC=walzenverschiebe, %b=prozentwert_bildr, Zb=manu_auto_bildr, Ze=manu_auto_exzenter, PI=PIV
group :  CR Press Enter
lfd.Nr.: 1 2 Type 2 and Press Enter
E=element C=curve D=definitionen G=globaleVariablen P=prot.. S=schu_gi X=debug Q=quit: E
move finished:
(all decimal, xxxxx=hex)
gr|ln| STAT| istw| solw|mass.| akt |
--|--|xxxxx|-----|-----|-----|-----|
CR  2     0   206   205  c_mm   - Press Enter
Follow same procedure for CR 3 to 8
25.09. 21:41:08,16  prohibition for circumferential= stopped/ON   stopped/off
prohibition for sidelay= stopped/ON   stopped/off M=measure, V=move, C=calibrate, R=replace, ?=help Q=quit: U Press Enter
CR=umfang, SR=seite, CC=diagonal, UU=gesamtumf, IV=farbheber, BW=bildregler, PW=pressluftbildregler EX=exzenter, PC=walzenverschiebe, %b=prozentwert_bildr, Zb=manu_auto_bildr, Ze=manu_auto_exzenter, PI=PIV
group :  CR SR Type SR Press Enter
lfd.Nr.: 8 1 Type 1 and Press Enter
E=element C=curve D=definitionen G=globaleVariablen P=prot.. S=schu_gi X=debug Q=quit: E
move finished:
(all decimal, xxxxx=hex)
gr|ln| STAT| istw| solw|mass.| akt |
--|--|xxxxx|-----|-----|-----|-----|
SR  1     0   206   205  c_mm   - Press Enter
25.09. 21:41:08,16  prohibition for circumferential= stopped/ON   stopped/off
prohibition for sidelay= stopped/ON   stopped/off M=measure, V=move, C=calibrate, R=replace, ?=help Q=quit: U Press Enter
CR=umfang, SR=seite, CC=diagonal, UU=gesamtumf, IV=farbheber, BW=bildregler, PW=pressluftbildregler EX=exzenter, PC=walzenverschiebe, %b=prozentwert_bildr, Zb=manu_auto_bildr, Ze=manu_auto_exzenter, PI=PIV
group :  SR Press Enter
lfd.Nr.: 1 2 Type 2 and Press Enter
E=element C=curve D=definitionen G=globaleVariablen P=prot.. S=schu_gi X=debug Q=quit: E
move finished:
(all decimal, xxxxx=hex)
gr|ln| STAT| istw| solw|mass.| akt |
--|--|xxxxx|-----|-----|-----|-----|
SR  2     0   206   205  c_mm   - Press Enter
Follow same procedure for SR 3 to 8
25.09. 21:41:08,16  prohibition for circumferential= stopped/ON   stopped/off
prohibition for sidelay= stopped/ON   stopped/off M=measure, V=move, C=calibrate, R=replace, ?=help Q=quit: U Press Enter
CR=umfang, SR=seite, CC=diagonal, UU=gesamtumf, IV=farbheber, BW=bildregler, PW=pressluftbildregler EX=exzenter, PC=walzenverschiebe, %b=prozentwert_bildr, Zb=manu_auto_bildr, Ze=manu_auto_exzenter, PI=PIV
group :  SR BW Type BW Press Enter
lfd.Nr.: 8 3 Type 3 and Press Enter
E=element C=curve D=definitionen G=globaleVariablen P=prot.. S=schu_gi X=debug Q=quit: E
move finished:
(all decimal, xxxxx=hex)
gr|ln| STAT| istw| solw|mass.| akt |
--|--|xxxxx|-----|-----|-----|-----|
BW  3     0   206   205  c_mm   - Press Enter
25.09. 21:41:08,16  prohibition for circumferential= stopped/ON   stopped/off
prohibition for sidelay= stopped/ON   stopped/off M=measure, V=move, C=calibrate, R=replace, ?=help Q=quit: U Press Enter
CR=umfang, SR=seite, CC=diagonal, UU=gesamtumf, IV=farbheber, BW=bildregler, PW=pressluftbildregler EX=exzenter, PC=walzenverschiebe, %b=prozentwert_bildr, Zb=manu_auto_bildr, Ze=manu_auto_exzenter, PI=PIV
group :  BW Press Enter
lfd.Nr.: 3 4 Type 4 and Press Enter
E=element C=curve D=definitionen G=globaleVariablen P=prot.. S=schu_gi X=debug Q=quit: E
move finished:
(all decimal, xxxxx=hex)
gr|ln| STAT| istw| solw|mass.| akt |
--|--|xxxxx|-----|-----|-----|-----|
BW  4     0   206   205  c_mm   - Press Enter
25.09. 21:41:08,16  prohibition for circumferential= stopped/ON   stopped/off
prohibition for sidelay= stopped/ON   stopped/off M=measure, V=move, C=calibrate, R=replace, ?=help Q=quit: U Press Q and Press Enter
Again check the current status of registration, is it no or yes ?
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Baumuller Error No. 566

Power section error auxiliary voltage supply

 The auxiliary voltage supply is monitored and generates an error message if undervoltage occurs. The error is fatal and leads to immediate shutoff of the drive controller. In this case the drive coasts to a standstill. Renewed release of the drive by the controller is prevented until the cause of the error has been corrected and the error has been acknowledged. The error can be acknowledged at the control centre after the cause of the error has been corrected.

 Source and Remedy 
Check the voltage supply of the auxiliary voltage

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Baumuller Error No. 567

Power section overtemperature

The power section is blocked if the power section exceeds the switch-off temperature specified via the parameter ID1658 in the current controller. The error is fatal and leads to immediate shutoff of the drive controller. In this case the drive coasts to a standstill. Renewed release of the drive by the controller is prevented until the cause of the error has been corrected and the error has been acknowledged.
The error can be acknowledged at the control centre after the cause of the error has been corrected.

 Source and Remedy 
Check function of power section fan.
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Baumuller Error No. 26

EEPROM access error, wrong address

The error is triggered by the "data record management" module, if read or write access to the special parameter in emulated EEPROM is to take place on the flash card, but the access address lies outside the special parameter’s memory area.
Access to the special parameter occurs if the value entered for parameter ID21 „DSV-Mode“ is 0 or 2.. The required address is selected via the parameter ID25 "EEPROM address" and the value read or written with ID26 "EEPROM Date". The M0 Offset is e.g. a special parameter in the emulated EEPROM
The error is signalled to the primary control. If the primary control switches the drive controller off, renewed release of the drive controller is prevented until the cause of the error is corrected and the error acknowledged.
The error can be acknowledged at the control centre after the cause of the error has been corrected.

 Source and Remedy 
Memory area for special parameter not found, wrong address Delete all parameters and special parameters on the flash card, load new data records and save. If this fails, replace flash card. 
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Baumuller Error No. 5

Link module error

Creation of a parameter incorrectly terminated on starting the controller software program. This error is used for diagnosis during software development. The error does not occur during operation.

 The controller software will not be started correctly. The drive controller cannot be released. Acknowledge after error correction:

 Source and Remedy 
The controller software was wrongly generated or saved. Replace the controller software. 
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Baumuller Error No. 722

Lack of pulse enable

If for a drive the synchronous running is to be monitored particularly (bit 9 is set in the parameter ID700 "Antriebstyp"), switch-off by erasing the hardware signal “pulse enable” can mean an error. This error is generated in order to make it easier to search for the cause. In order to avoid unnecessary messages during regular switch-off, the monitoring only becomes active when the desired rotational speed (ID519) has left the value of the standstill window (ID764).

The following are possible causes:

Contact problems in the feed line / line terminal 
Fault in an upstream component (bus terminal, timing module, etc.) 
Field bus faults in transmitting the IF signal 
Switch command from the safety SPS precedes the process control (operational fault, signal transit times in the control system) 

 Setting of the controller enable is prevented. This means that the drive is not ready for operation. After the cause of the error has been rectified, the error can be acknowledged at the control stand.
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MICE Settings on control desk of Regioman Press

 Management network Mice switch , following IP address has to be given to the laptop .


Open internet explorer or Mozilla firefox  and input the IP address 10.35.156.3 for that particular Mice switch LS1….LS2….LS3….LS4….LS5 ……..etc .


Login ID : admin , Password : private , Language : English


Configuration page will be Open .


Open diagnostic and Open signal contact


Open signal contact


Open Manual settings


Select closed button on manual settings


Press set button on signal contact 1


Repeat the procedure from 6 to 9 for signal contact 2



Open load/save option and select save button 

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Updated Reelstand Lenze In feed Drive Programming of Regioman Press

Download:-From Card to Drive

  1. Switch Off power
  2. Take out interbus module and connect lenze card module
  3. Switch ON power
  4. It shows 0 at the start
  5. Select number for particular drive by pressing T3 button on the card module

    • 3-Infeed Drive

6. Yellow and Green LED glows-it means parameter set matches for that Drive
7. To start download program from card to drive-push T1 button and hold for 3 seconds
8.  Display starts counting from 9 to 0
9.   Push T1 again
10. LED starts blinking- it means download starts
11. After some time LED is idle-it means download finished
12. Switch Off power and take out Lenze card module and connect interbus module
13. Switch ON power
14. Check in software version on HMI. It should be as follows:

Core 1 – 135.5
Core 2 – 135.5
In feed – 121
Arm -      311



Upload:-From Drive to Card

1. Switch Off power
2. Take out interbus module, Remove write protection of the card and             connect lenze card module.
3. Switch ON power
4. It shows 0 at the start
5. Select Empty data set by pressing T3 button on the card module,( here       4-9 are empty data sets, so select any one of them.)

    • 4- for Core Drive 1
    • 5- for Core Drive 2
    • 6-for Infeed Drive
6. To start upload program from drive to card-push T2 and hold for 3               seconds
7. LED starts blinking- it means upload starts
8.  After some time LED is idle-it means upload finished
9.  Switch Off power and take out Lenze card module and connect interbus           module

10. Switch ON power
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Updated Reelstand Lenze Core Drive Programming of Regioman Press

Downlaod:-From Card to Drive

  1. Switch Off power
  2. Take out interbus module and connect lenze card module
  3. Switch ON power
  4. It shows 0 at the start
  5. Yellow and Green LED glows-it means parameter set matches for that Drive
  6. To start download program from card to drive-push T1 button until 9 display (hold for 3 seconds)
  7. Display starts counting from 9 to 0
  8. Display show 0 means procedure finished.
  9. Check in software version on HMI. It should be as follows:
Core 1 – 135.5
Core 2 – 135.5
In feed – 121
Arm -      311


Upload:-From Drive to Card

1.  Switch Off power
2.  Take out interbus module, Remove write protection of the card and             connect lenze   card module.
3.  Switch ON power
4.  It shows 0 at the start
5.  Select Empty data set by pressing T3 button on the card module,( here        4-9 are empty data sets, so select any one of them.)

    • 4- for Core Drive 1
    • 5- for Core Drive 2
    • 6-for Infeed Drive
6.  To start upload program from drive to card-push T2 and hold for 3               seconds
7.   LED starts blinking- it means upload starts
8.    After some time LED is idle-it means upload finished
9.    Switch Off power and take out Lenze card module and connect interbus          module

10.  Switch ON power
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Error Fault speed control inching mode of Regioman Press

Error Fault speed control inching mode occured in Regioman press

 This error generated due to M drive not getting or processing encoder signal.

 Need to do

 Check connection.

 Check contacts of connector.

 Change Encoder.

 Change M drive.

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Error Rot. speed mon. ink duct roller responded of Regioman Press

This error generated due to reference given to drive for speed of motor is greater than actual speed feedback of motor from encoder. It is reset by acknowledge, if not.

Need to do

    Check the ink duct locking is proper or not.

    Clean the ink duct and roller.

    Check the ink key setting.

    Drive.

    Encoder.

    Motor.


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How to Program the Lenze Core Drive in Regioman Press

 Lenze Core Drive Prog. (Reel stand)

Downlaod:-From Card to Drive

  1. Switch Off power
  2. Take out interbus module and connect lenze card module
  3. Switch ON power
  4. It shows 0 at the start
5        Yellow and Green LED glows-it means parameter set matches for that Drive
6        To start download program from card to drive-push T1 button until 9 display (hold for 3 seconds)
7        Display starts counting from 9 to 0
8        Display show 0 means procedure finished.
9        Check in software version on HMI. It should be as follows:

Core 1 – 135.5
Core 2 – 135.5
In feed – 121
Arm -      311

  
Upload:-From Drive to Card

1    Switch Off power
2    Take out interbus module, Remove write protection of the card and connect lenze
       card module.
3    Switch ON power
4    It shows 0 at the start
      5    Select  Empty data set by pressing T3 button on the card module,( here 4-9 are empty data sets, so             select any one of them.)

    • 4- for Core Drive 1
    • 5- for Core Drive 2
    • 6-for Infeed Drive
6    To start upload program from drive to card-push T2 and hold for 3 seconds
7    LED starts blinking- it means upload starts
8    After some time LED is idle-it means upload finished
9    Switch Off power and take out Lenze card module and connect interbus module
10  Switch ON power


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Procedure to connect PPM server

1.     Connect the Ethernet Cable of the Printer to the LAPTOP

2.     Open LAN Connection Setup.

3.     Go to the Properties menu

4.     Click Internet Protocol(TCP/IP)

5.     Type IP address as following
 IP address                  10.35.156.20
Subnet Mask             255.255.0.0

6.     Then Click OK.

7.     Go to Start Menu Run  and type cmd ,Then Enter

8.     New Window Opens, Type cd\ and enter

9.     Type ping 10.35.156.111

10.                        If connected ,you will get Reply from 10.35.156.111

11.                        Connect to the PPM server.
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