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Showing posts with label Calibration. Show all posts
Showing posts with label Calibration. Show all posts

Calibration of Buzal Wheel (BW) of Regioman Press


  1. Load the Product.
  2. Web up the paper.
  3. Make zero at Console.
  4. Connect Laptop to machine.
  5. Open putty.
  6. Connect to PU whose BW has to be calibrated.
  7. Type REGI, press enter
  8. Type E (Element), press enter.
  9. Type C (Calibrate), press enter.
  10. Type BW
  11. Type 3 or 4 (3 for operating side BW and 4 for gear side BW)
  12. Measure voltage at 2 and 4 for BW 3,
        6 and 8 for BW 4 of A621 MCU module.
Keep meter connected for monitoring of values.
  1. Type H
  2. Meter reading starts to decrease.
  3. Press B when meter shows 0.30 Volt for minimum setting (Standard-0.20 Volt).
  4. Meter reading starts to increase.
  5. Press E when meter shows 9.3 Volt for maximum setting (Standard –9.80 Volt).
  6. Meter reading starts to decrease and stops at center i.e. 5.7 Volt or 5.8 Volt.
  7. Type Q for quit.
  8. Do the mechanical ZERO setting.

Calibration of Turbo Motor of Regioman Press


  1. Connect Service Laptop to RS 20 Switch (port no. 8)
  2. Open Hyper terminal window by entering correct IP address of Print Unit
  3. Hyper terminal window shows Telnet session
  4. Press Enter
  5. Hyper terminal window shows <Hindustan Times_DE1>
  6. OR
    1. Open Putty
    2. Select the Particular Unit which want to Calibrate
    3. Putty window shows <Hindustan Times_DE1>
  7. Type TWE to calibrate turbo box i.e. <Hindustan Times_DE1> TWE
  8. Press Enter
  9. Press C for Calibration and press Enter
  10. Window shows DWNR First_Motor Last_Motor ? (DWNR means Print couple number which we want to calibrate, to calibrate turbo box for couple number 4 for motors 1 to 4 then follow next step)
  11. DWNR First_Motor Last_Motor ? 4 1 4 (it indicates print couple number 4 and First_Motor is 1 and Last_Motor is 4. if we want to calibrate only motor number 1 then it should be 4 1 1)
  12. Press Enter
  13. Window shows TWE:Calibration Running
  14. After calibration finished window shows TWE:OK
  15. Press C to calibrate other turbo motor of same couple or different couple or Q to Quit telnet session

Calibration of Ink Box of Regioman Press

  1. Connect Service Laptop to RS 20 Switch (port no. 8)
  2. Open Hyper terminal window by entering correct IP address of Print Unit (Unit Controller) Start – Accessories, - Communications – Hyper Terminal
  3. Hyper terminal window shows Telnet session – Using TCP - IP
  4. Press Enter
  5. Hyper terminal window shows <Hindustan Times_DE1>
  6. OR
    1. Open Putty
    2. Select the Particular Unit which want to Calibrate
    3. Press Enter
    4. Putty window shows <Hindustan Times_DE1>
  7. Type TFA to calibrate ink box i.e. <Hindustan Times_DE1> TFA
  8. Press Enter
  9. Press C for Calibration and press Enter
  10. Window shows DW-NR? (it means select couple number which we want to calibrate, for example if we want to calibrate ink box for couple number 4 then follow next step)
  11. DW-NR? 4
  12. Press Enter (Calibration Starts)
  13. Window shows Calibration Running
  14. After some time OK message displayed
  15. Press C to calibrate another ink box or Q to Quit telnet session
  16. After Ink Box Calibration finished, we need to replace FA_WE_DU.CFG file in our data base.
  17. Upload program from UC-100 flash card to our service Laptop and replace the above file in our database for that particular Unit.
  18. FA_WE_DU.CFG file name is same for all units but the values inside may be different so save this files separately for each unit.

Calibration of Chuck Potentiometer of Regioman Press


  1. Remove the Arm covers
  2. Remove Potentiometer and connect new Potentiometer
  3. While connecting new potentiometer set potentiometer tip exactly 50 mm outside from the vertical non-movable plate and fix it.
  4. Take Chuck out till potentiometer pressed 28 mm backwards and measure the distance of potentiometer tip and vertical non movable plate, it should be exactly 22 mm.
  5. Go to Setting mode on the touch screen
  6. Select Calibrate option (password-102) and press Enter
  7. Select Pot path segment X option ( X indicates Arm position for which we are doing calibration. For example select Pot path segment 2 option for arm-2)
  8. Press Start
  9. After pressing start button, the value of  Pot path segment changes to zero.
  10. It takes its current position as zero position.
  11. Zero setting finished
  12. Put all the covers.